A dispersion knife is a mechanical device for processing polymer materials. It is mainly used in the mixing, plasticizing and extrusion processes of rubber, plastic, chemical fiber and other polymer materials. The dispersing kneader is composed of body, machine cover, feeding door, feeding port, gear, motor, heating system, cooling system and other parts.
The mixing method adopted by Dispersion Kneader is mechanical mixing. Through the rotation of mechanical gears, the two-way helical mixing wings inside the gears continuously roll the materials upwards to make the materials evenly mixed. During this process, the dispersing kneader can also heat or cool the material to meet the mixing requirements of different materials. In addition, the dispersing kneader also has functions such as automatic control and metering, which can improve production efficiency and quality. Compared with the traditional mixing method, the dispersion kneader has the advantages of good mixing effect, easy operation, high degree of automation and high production efficiency. Therefore, the dispersion kneader has been widely used in the polymer material processing industry. The following is an example of a Disperser Kneader Operating Instructions: safe operation 1.1 Before operation, please read and understand this operating procedure carefully. 1.2 Before operation, check whether the dispersing kneader is in normal condition, if there is any abnormality, please deal with it in time. 1.3 During operation, safety protection equipment, such as gloves and goggles, should be worn. 1.4 It is forbidden to put hands or other objects into the running machine. 1.5 It is forbidden to use untrained personnel to operate the dispersing kneader. Preparation 2.1 Prepare the materials to be processed and put them into the dispersing kneader according to the proportion. 2.2 Make sure that the switch of the dispersing kneader is turned off. 2.3 Adjust the speed of the dispersing kneader to an appropriate gear, depending on the type of material and process requirements. 2.4 Confirm that the cooling water and power supply of the dispersing kneader are connected and working normally. Operating procedures 3.1 Turn on the switch of the dispersing kneader and start the machine. 3.2 According to the process requirements and material properties, adjust the speed and time of the dispersing kneader. 3.3 During the operation, regularly observe the working status of the dispersing kneader, and stop it in time for inspection if there is any abnormality. 3.4 After the dispersing kneader is shut down, the machine should be shut down, and the equipment should be cleaned and maintained. cleaning and maintenance 4.1 After shutting down, clean up the materials and residues inside the dispersing kneader. 4.2 Wipe the outer surface of the dispersing kneader with clean water or detergent. 4.3 Regularly maintain the dispersing kneader and check whether all parts of the machine are working normally. Note: This operating procedure is only for reference, and the specific operation should be carried out according to the actual situation and the equipment manual. If you have any questions during the operation, please consult professional technicians in time. We also have Rubber Open Mill on sale, please consult us if you are interested.
