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Common Faults And Solutions Of Internal Mixer

2023-02-04
The internal mixer is mainly used for masticating and mixing rubber. The Internal Mixer is a machine equipped with a pair of rotors of specific shape and relative rotation, which can intermittently masticate and knead polymer materials in a closed state with adjustable temperature and pressure. If you are interested in Plastic Granulator, you can also contact us.

Any machine can cause bad consequences if used improperly, like Rubber Open Mill. Also, in the process of using the internal mixer, the mixer sometimes fails due to improper operation or excessive use. Let's take a look at the common faults and solutions of the internal mixer.

1. The contact surface between the fixed ring and the moving ring of the internal mixer is uneven, and a sealing oil film cannot be formed.

Solution: Disassemble the internal mixer and check the fixed ring. If the contact surface is not damaged, but the contact rate is low, it needs to be run-in. The running-in time is more than 4-8 hours, and the contact surface cannot break the oil during the running-in process.



2. There are hard particles between the moving ring and the fixed ring of the internal mixer, which will damage the contact surface, so that the contact surface cannot form a sealing oil film.

Solution: If the moving coil is strained, it should be repaired by grinding with oilstone, and a special device is required for grinding. The fixed ring is a two-half structure, which can be disassembled for grinding. After the planes of the moving coil and the fixed coil are ground, assemble the fixed coil and grind for several hours at a slow speed, lubricating oil during the grinding process.



3. The alloy of the internal mixing motor ring falls off

Solution: Change the dynamic coil, then set it, and the dynamic coil runs for several hours.



The above are the common faults and solutions of the internal mixer summarized for you. Hope they help you. If you want to know more about Dispersion Kneader technology, please follow us.

The internal mixer is mainly used for masticating and mixing rubber. The internal mixer is a machine equipped with a pair of rotors of specific shape and relative rotation, which can intermittently masticate and knead polymer materials in a closed state with adjustable temperature and pressure. If you are interested in Plastic Granulator, you can also contact us. Any machine can cause bad consequences if used improperly, like Rubber Open Mill. Also, in the process of using the internal mixer, the mixer sometimes fails due to improper operation or excessive use. Let's take a look at the common faults and solutions of the internal mixer. 1. The contact surface between the fixed ring and the moving ring of the internal mixer is uneven, and a sealing oil film cannot be formed. Solution: Disassemble the internal mixer and check the fixed ring. If the contact surface is not damaged, but the contact rate is low, it needs to be run-in. The running-in time is more than 4-8 hours, and the contact surface cannot break the oil during the running-in process. 2. There are hard particles between the moving ring and the fixed ring of the internal mixer, which will damage the contact surface, so that the contact surface cannot form a sealing oil film. Solution: If the moving coil is strained, it should be repaired by grinding with oilstone, and a special device is required for grinding. The fixed ring is a two-half structure, which can be disassembled for grinding. After the planes of the moving coil and the fixed coil are ground, assemble the fixed coil and grind for several hours at a slow speed, lubricating oil during the grinding process. 3. The alloy of the internal mixing motor ring falls off Solution: Change the dynamic coil, then set it, and the dynamic coil runs for several hours. The above are the common faults and solutions of the internal mixer summarized for you. Hope they help you. If you want to know more about Dispersion Kneader technology, please follow us.

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